FactoryTwin®
Our software platform FactoryTwin integrates and cleanses all sources of factory data—including ERP, PLM, QMS, spreadsheets, etc.—and builds a high fidelity model or the digital twin of the entire factory and its supply chain. It then applies advanced analytics to predict the future performance of the factory and prescribes strategies to optimize it. Our user interface simplifies complex factory physics and deep algorithms, and is easy to use by practitioners on the shop floor to the CEO. The insights available with FactoryTwin deliver a single source of truth in addition to predictive and prescriptive analytics.
FactoryValidator®
FactoryValidator® is the first step toward smarter, data-driven manufacturing. It automates the diagnostic process to uncover data quality issues across ERP, MES, and other factory systems—identifying missing fields, inconsistencies, and outdated records. By categorizing these gaps by urgency and operational impact, FactoryValidator® helps teams focus on the most critical fixes, accelerating planning accuracy and system readiness. Whether you're preparing for digital twin deployment, resolving planning inefficiencies, or addressing recurring scheduling errors, FactoryValidator® builds trust in your data and lays the foundation for predictive and prescriptive analytics across your operations.
FactoryCapture™
FactoryTwin helps streamline and standardize data collection across your operations, enabling more consistent, reliable, and actionable insights. At the core of this effort is our tablet-enabled operator data capture, which replaces paper-based logging with real-time, digital inputs directly from the shop floor—ensuring accurate tracking and secure archival of production activities. Alongside this, we support the integration of barcodes or RFID in your shop and warehouse to improve standard time and inventory accuracy, and enable machine monitoring that connects operational equipment data with your ERP or MES systems for end-to-end visibility.
AI-Based Demand Forecast
FactoryTwin leverages advanced AI and machine learning models to deliver highly accurate demand forecasts, helping manufacturers align production plans with real-world variability. By analyzing historical sales, order patterns, seasonality, and external signals, the system predicts future demand at the SKU, product family, or regional level. It is especially effective in high-mix, low-volume (HMLV) environments, where traditional forecasting methods struggle with complexity and variability. This enables manufacturers to reduce overproduction, minimize stockouts, and better manage resources in dynamic, demand-driven production settings.