Transforming Manufacturing With Data-First Services
We are responsible for the entire service cycle: from factory digital roadmapping to data diagnostics to data cleansing, to software implementation, to user training, to maintenance & support, and more. See our service offerings below. Lead time estimates are based on a 100 personnel shop.
FactoryTwin Services are Unique and Well-Differentiated
What differentiates us? We are operations experts equipped to help shops with our proprietary analytics platform. Our customer base ranges from assemblers to composite shops, to metal fabricators, to machine shops and more. We have seen it all when it comes to manufacturing.
The advanced and diverse knowledge of our staff allows us to provide unrivaled, digitalization services supported by our cutting edge FactoryTwin analytics platform. Our developers are engineers with real-life manufacturing and supply chain knowledge. Our senior staff have held executive C-level positions in major aerospace and Medtech companies. They understand the stated and unstated needs of customers, partner effectively and efficiently with customer teams, speak the language, while executing projects with rigorous frameworks, and proprietary tools proven to improve business metrics by double digits.
Manufacturing Operations Management
Mathematics &
Operations
Research
Software & Analytics
Operational Transformation Services
Digital Roadmapping & Operations Consulting
Every factory digitalization journey begins with understanding your current state. Take our survey to assess where your factory falls on our Digital Roadmap, aligned with your unique business objectives. One-day workshop (there will be pre-work) on digital roadmapping uses industry-standard frameworks, such as CESMII’s methodologies, to deliver a practical, affordable, and actionable transformation plan tailored to your factory’s needs.
Standardized Data Collection
FactoryTwin can help you streamline your data collection processes. By standardizing methods across operations, we enable more consistent and actionable data collection and archival approaches. Some practical examples include,
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Bar code or RFID implementation in your shop and warehouse so standard times and inventory data are more reliable.
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Machine monitoring implementation and the integration of the machine data with IT data (ERP/MES).
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Tablet-enabled operator data capture for accurate tracking and secure archival of production activities.
Expedite Lean Implementation with DigitalCI™
DigitalCI™ performs a deep analysis of historic production data and identifies opportunities in cost reduction, lead time reduction, and on-time delivery improvement.
Additional AI-Based Services
Digitalization of Unstructured Data
It's not uncommon for important operational data to exist in non-standardized and/or unstructured formats. To prepare for digitization, FactoryTwin's proprietary templates standardize the data collection and archival. We can also help digitize word or pdf documents with critical operations or supply chain data using AI / Language Models.
AI-Based Demand Forecasting
FactoryTwin uses advanced AI & ML techniques to deliver accurate demand forecasts, even in high-mix, low-volume environments. By analyzing historical data, seasonality, and external signals, manufacturers can align their production with real-world demand, thereby reducing overproduction and stockouts.