FactoryTwin Platform - Digital CI
Digital Continuous Improvement (CI)
A deep analysis of historic production data and identification of improvement opportunities, including cost reduction & automated value stream mapping.
+20pts
On-Time Delivery
+20%
Revenue Growth
+50%
Cash Flow
+20%
Planner Productivity
What's Inside Digital CI?
FactoryTwin’s Digital CI enables teams to identify bottlenecks, analyze root causes, and continuously improve operations using real-time data and system-level insights.
Cost Reduction Opportunities
Identify hidden cost drivers across operations and uncover actionable opportunities to improve margins without disrupting production.
Late Delivery Root Cause Analysis
Pinpoint the true causes of missed deliveries by analyzing constraints across machines, labor, materials, and scheduling decisions.
Lead Time Reduction Opportunities
Discover bottlenecks and inefficiencies limiting throughput, and simulate changes to reduce overall production lead times.
Bill of Material Explorer
Gain full visibility into product structures, dependencies, and material flows to better manage complexity and sourcing decisions.
Plan for Every Part
Ensure every part has a clear, optimized production path aligned with demand, capacity, and material availability.
Built For The People Who Run Operations
VP Operations / COO
Get a structured view of your highest-value improvement opportunities, ranked by financial impact, instead of relying on whoever shouts loudest in the room.
CI Leaders
Replace manual data gathering and analysis with AI-surfaced opportunities. Spend your time solving problems, not finding them.
Production Planners
Use Plan for Every Part to ensure your planning parameters actually reflect current lead times and supply reality, not outdated system defaults.
Finance & Accounting
Track the financial impact of CI initiatives with before/after data from cost reduction to margin improvement to cash release.
What Changes When You Deploy Digital CI
Without FactoryTwin
CI opportunities depend on gut feel or issues raised in meetings
Root cause analysis is manual, inconsistent, and often incomplete
Improvements are not sustained and depend on individuals
Knowledge is siloed and lost when teams or roles change
With Digital CI
System-driven insights continuously identify and prioritize improvement opportunities
Data-driven root cause analysis traces issues to true operational constraints
Improvements are captured, standardized, and sustained across the organization
Institutional knowledge is preserved and continuously built over time
Connects to Your Existing Stack
Digital Continuous Improvement works with the systems you already have — no rip-and-replace required.
ERP / MRP
Cost, lead time, BOM, and planning parameter data pulled directly from your ERP for analysis
FactoryTwin S&OE
Late delivery and exception data from S&OE feeds directly into DigitalCI root cause workflows
Quality Systems
NCR, scrap, and rework data integrated for cost of quality analysis and root cause correlation
Financial Systems
Actuals from your ERP's financials used to validate and size cost reduction opportunities
MES/Shop Floor
Actual cycle times and operation durations compared against standard times to identify process waste
FactoryTwin S&OP
Approved lead time and planning parameter improvements flow back into S&OP for updated demand-supply modeling
Related Products
The Rest of the FactoryTwin Platform
Explore how our other modules connect.